Blown Film Die Head Systems

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Marking a strategic expansion, Ding Feng now offers advanced Blown Film Die Heads ranging from 3-layer IBC systems to 9-layer co-extrusion models. Every spiral mandrel channel is calculated via Computational Fluid Dynamics (CFD) to ensure absolute uniformity in layer distribution. We maximize bubble stability and optical properties, addressing critical needs for high-barrier packaging films (EVOH/PA). This integration helps clients achieve higher throughput and material savings.

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    Multi-layer Die Head

     Design & Structure: Features precision-engineered flow channels, available in Spiral Type and Stack Type designs to ensure zero stagnation or material accumulation.

    Functional Expansion: Supports complex co-extrusion of 11 layers or more. It allows for the addition of functional resins such as waterproof barriers, anti-UV agents, stabilizers, or recycled materials.

    Technical Specifications: Engineered with high precision in roundness, concentricity, and verticality. Equipped with advanced Internal & External Cooling systems.

    Two-color / Multi-color / ABA Die Head

    Core Advantage: Optimized for rapid material and color changeover efficiency, significantly reducing raw material waste.

    Economic Efficiency: The specialized flow channel design minimizes masterbatch consumption, making it ideal for production lines requiring frequent specification changes.
     

    IBC - Internal Bubble Cooling Die Head

    Primary Function: Features an integrated internal cooling control system. Targeted at high-output requirements, it works in tandem with high-efficiency air rings to substantially increase total production capacity.

    ABC Three-layer Die Head 

    Application Scenario: Specifically designed for the co-extrusion of multiple resins, ensuring stable flow and consistent layering of different formulas at the point of convergence.

    Double & Single-layer Die Head

     Double-layer Die Head: Focuses on rapid color transitions and cost reduction in masterbatch usage.

    Single-layer Die Head: The most widely adopted and cost-effective solution in the market, compatible with LDPE, HDPE, and PP resins.
     

    Customization Parts

         ◆ Customize Design
                 1. Critical Injection End-cap Components
                 2. Precision Components for Blown Film

         ◆ ETC. Front End Components:

             1.Nozzle (Long, Short, Flat)

             2.Barrel Head / End Cap

             3.Screw Head Set(Screw Head, Check Ring, Seat Ring)

    Screw Head Set Material & Processing

    Product
    Materials
    Processing

    Screw Head / Distributer

    SACM645(1.8509/7140) 
    SKD-61(1.2344 / H13)
    Electroplating
    Vacuum Hardening
    Nitrided
    TiAIN Coating

    Check Ring / Coller

    SKD-61(1.2344 / H13)
    SKD11
    Electroplating
    Vacuum Hardening
    Nitrided
    TiAIN Coating

    Seat Ring / Washer
     
    SKD-61(1.2344 / H13)
     
    SKD11
    Electroplating
    Vacuum Hardening
    Nitrided
    TiAIN Coating

    Nozzle
    SACM645(1.8509/7140) 
    SKD-61(1.2344 / H13)
     
    Electroplating
    Vacuum Hardening
    Nitrided
     
    Barrel Head / End Cap
    SACM645(1.8509/7140) 
    SKD-61(1.2344 / H13) 
    Electroplating
    Vacuum Hardening
    Nitrided
    Applications