Custom Engineering & Material Science
Addressing the processing pain points of special engineering plastics, we integrate exclusive screw geometric design with premium steels to tailor the optimal plasticizing unit that breaks output bottlenecks. Based on actual processing environments, we customize advanced processes like nitriding, bimetallic coating, and TiAlN PVD coatings to form an indestructible anti-corrosion and high-temperature protective layer on core components. This comprehensive design and material solution not only significantly improves product yield but also maximizes the continuous operational lifespan of your equipment, completely saving you the exorbitant costs of frequent downtime and part replacements.
Flow Simulation & CAE Analysis
To drastically reduce trial-and-error costs in product development, we fully utilize Computer-Aided Engineering (CAE) for flow channel and heat transfer simulations before any metal machining begins. Through scientific analysis, we proactively optimize the melt flow paths within the die head and barrel, completely eliminating material stagnation dead zones. This technology accurately predicts and prevents improper shear heat generation while ensuring the thickness tolerances of films and extrudates reach ultimate perfection. We rely on scientific validation to ensure the equipment achieves 100% mixing and dispersion efficiency upon its initial startup.
品質管理
公司設置品質檢驗實驗室,以專業的檢驗儀器室量測鋼材的晶相組織
鋼材的硬度及數位品質檢驗系統,掌握最佳品質要求。
- 表面粗度測定儀
- 洛氏硬度計
- 三點式量表
- 缸徑規
- 外徑分厘卡
- 游標卡尺
- 膜厚計
- 金相切割機
- 金相鑲埋機
- 金相研磨機
- 金相顯微鏡
- 微小硬度機
客戶實績
◆
挑戰極小
接受客戶的請託,製造電線專用之雙合金押出料管組,成功達成客戶的要求。
| 最小的鎳基雙合金押出料管組 |
|
| 螺桿材質 |
高鎳合金鋼 |
| 孔徑 | Ø12mm |
| 長度 |
300mm |
| 使用塑料 | 鐵佛龍 |
◆
挑戰極大
生產押出機料管孔徑350mm,
◆ 以產品品質驗收
嚴格的品質要求,以電線電纜產業為例,協助其螺桿料管設計,達到電纜線的最高品質。